Codelco Andina Case Study
Since 2004, Comind Industries has expanded its divisions by creating the engineering area to provide solutions to industrial problems that require more technical management.
Regarding the process problems that some of our clients have had, we can point out the case of Codelco Andina in its new injection gallery Portal Castro, in charge of injecting air to subway mines, a flow of 1,400,000 cubic meters per hour to all the interior parts of the tunnel.
In the winter season, the outside air in the mines has a temperature of approximately -25°C, requiring ventilation and air injection for its interior. As we can see, injecting air at this temperature is extremely complex due to the high levels of freezing that occur, which is why Codelco's engineering area created a strategy based on the details in order to visualize a solution to the problem. It is at this point, when our client generates a bidding process where several bidders participated both nationally and internationally.
With the Comind team we reviewed the problem presented and looked for an alternative solution that would be in accordance with our capabilities as national manufacturers. Thus developing a plan with air heating towers which would be located on both sides at the entrance of the main tunnel, where the air in the area reaches -12°C having to achieve a delta according to the target temperature which is 2°C.
Having the required delta and entering the air at that temperature prevents everything that touches the air from freezing, which is what happens inside the mine.
We presented this alternative to Codelco, which was interested in our solution and thus we began one of the most emblematic projects for our company at the engineering system level.
We embarked on this project for 6 to 8 months together with the production, engineering and management team, in which we developed the manufacturing of 26 heating towers of 225 Kw each.
In the manufacture of this equipment it was necessary to manufacture 2,730 heating elements to distribute them in these towers of 225 Kw each with fans of 50,000 cubic meters per hour. All this was assisted by Codelco technical inspectors based on Amec Foster Wheeler (AMEC) engineering.
After many inspections, tests and revisions the final delivery of the project was achieved in 2018.
Today the project is in the final stage of installation and assembly in the Alamos portal tunnel of the main mine air injection, at Codelco's facilities.
The start-up of this project is expected to take place at the end of 2021.
Check out the link for irradiated air heating products Click Here
Author: Pedro Garrido Jara